Insulated Pouches & Foam Packaging Products | Foam Converting
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Insulated Pouches

A Full Range of Insulated Pouches Available

Insulated Pouches Are Highly Effective At Protecting and Maintaining Temperature

24-48 Hour Protection

Our insulated pouches are made up of two materials: foam on the inside and a reflective barrier (or radiant barrier) on the outside. These two materials are laminated together to form a highly effective insulator. You can customize the dimensions and thickness to your specifications. This flexibility allows you to find the right product to suit your needs.

Insulated Foam Bags   Insulated Foam Pouch

  • Reflective barrier insulation outside – insulates against the outside temperatures.
  • Foam insulation inside – foam has millions of tiny air pockets that insulate very well.
  • Superior protection – perfect for perishables and temperature sensitive items in transit.
  • Custom made sizes – per the specifications you provide.
  • Lightweight – for reduced shipping costs.
  • Thin and flexible – they take little storage space in your warehouse.

Insulated Pouches Made To Your Specifications

Insulated Bags

  • 3 foam thicknesses to choose from: 3/32″ – 1/8″ – 1/4″
  • Width and length made to your specifications.
  • Excellent insulation properties – reflective barrier insulation + foam insulation.

More Options With Insulated Pouches

Thin Seal or Thick Seal

custom thermal foil foam pouch with thick or thin seal example

  • Thin Seal for lighter applications, thick seal for heavier content.
  • Thick seal is so strong, the insulated bag will not leak when filled with water.

Self Adhesive Tape

custom thermal or insulated foam pouch with self adhesive tape flap

  • Self-adhesive tape seals up bags and prevents internal air from escaping, ensuring optimal insulation.
  • Easy peel off strip makes sealing up the insulated foam pouch simple and effective.

High Density Film

custom thermal or insulated foam pouch with or without film inside

  • Adds extra strength and durability to pouches.
  • Film inside is perfect for sharp/pointy items, or items that don’t slide smoothly into pouches.

Performance Data

The graph below shows the results of a test of 1″ Styrofoam Panels vs. our 1/4″ Insulated Bag. (1/4″ is the thickness of our thickest foam) Here are the parameters of the test:

  • Box Dimensions: 12″ x 12″ x 12″
  • Duration of Test: 53 hours
  • Refrigerant Used: 16oz gel packs
  • # Gel Packs in 1″ Styrofoam Panels: 2
  • # Gel Packs in our 1/4″ Insulated Bag: 4

Notes and conclusions on the test:

  • 1″ Styrofoam Panels inside a 12″ x 12″ x 12″ box allow for an internal packing space of 9″ x 9″ x 9″
  • Our 1/4″ Insulated Bag allows for an internal packing space of around 11.6″ x 11.6″ x 11.6″
  • Our product allows for much more packing space (i.e. 831 cubic inches more), yet requires more gel packs.
  • Since these 2 products weigh about the same (each being very light), there’s no noticeable advantage regarding lighter weight for reduced shipping costs.
  • Looking at the graph below, you can see the 2 products perform quite similar.
  • WHAT IS THE ADVANTAGE OF OUR PRODUCT? It’s around 50-60% less than Styrofoam Panels!


insulated bags

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